Precision parts manufacturing, Part 4: winning and running supply contracts
Supply-chain tiers, supplier approval, quoting and costing, capacity and rate readiness, contracts and flow-downs, scorecards, supply risk and long-term pricing
Part 1 · Basics
Precision parts manufacturing, Part 1: materials and machiningPart 2 · In practice
Precision parts manufacturing, Part 2: special processesPart 3 · Managing it
Precision parts manufacturing, Part 3: quality and inspectionPart 4 · What's next
Precision parts manufacturing, Part 4: winning and running supply contractsYou are here
Precision manufacturing · all 4 parts US$59 (save US$17) · See the Flight Path →
What you will be able to do
- ✓ Describe the tiers of the aerospace supply chain, the difference between build-to-print and build-to-spec, and how published production rates become supplier demand.
- ✓ Explain how a supplier gains and keeps approval through AS9100 certification, OASIS, Nadcap, customer audits and first article inspection, under the customer's production approval.
- ✓ Build a part quote from material, machine hour rates, set-up, special processes and scrap, and apply a learning curve to multi-year pricing.
- ✓ Check lead times and bottleneck capacity for a rate increase, and use AS9145 planning to demonstrate rate readiness.
- ✓ Manage contracts, quality flow-downs, export-control awareness and delivery and quality scorecards, using official findings on Alaska Airlines Flight 1282.
- ✓ Price long-term agreements with escalation clauses and manage single-source and raw-material risks through supplier development.
Course content
Session 1 · How the aerospace supply chain works
1.1
- From raw material to the final assembly line · free preview
- Build-to-print and build-to-spec
- Production rates: the demand signal
- Worked example: from aircraft rate to monthly part starts
Session 2 · Becoming an approved supplier
1.2
- AS9100 certification and the OASIS database
- Nadcap and special processes
- Customer audits, first articles and working under a customer's approval
- From the investigation file: Alaska Airlines Flight 1282
Session 3 · Quoting and costing a part
1.3
- The cost build-up
- Machine hour rates and set-up
- Learning curves, scrap and quote risks
- Worked example: building a quote for a titanium fitting
Session 4 · Lead times, capacity and rate readiness
1.4
- Anatomy of a lead time
- Capacity, bottlenecks and utilisation
- Rate readiness: APQP and production part approval
- Worked example: checking capacity for a rate increase
Session 5 · Contracts, flow-downs and performance
1.5
- Anatomy of a supply contract and its flow-downs
- Export-control awareness
- Measuring delivery and quality performance
- Worked example: a supplier scorecard
Session 6 · Long-term agreements, risk and supplier development
1.6
- Pricing long-term agreements
- Supply risk: single sources and long-lead material
- Supplier development and corrective action
- Worked example: a learning curve in a three-year agreement
- SIA Engineering Company Expands Maintenance Footprint to Manila
- Azul Brazilian Airlines Expands Heavy Maintenance Program for Embraer and Airbus Fleet
- Gulf Cooperation Council States Establish Unified Civil Aviation Authority
Facing a challenge in manufacturing? Submit a bottleneck →
Experienced in manufacturing? Join the bench →
Who this course is for
- Machine shop owners and sales managers bidding for aerospace work
- Estimators building part quotes with learning curves and escalation clauses
- Supply chain managers preparing suppliers for a production rate increase
You need: Precision parts manufacturing, Part 3: quality and inspection, or experience at an aerospace supplier.
Course content © Aerospace Garage Limited. All rights reserved.